2D machine control used for brick production

Case study

Strøjer Tegl with 2D machine control

Author:Karina Lykke Lumholt
Video specialist:帕梅拉·阿尔梅达(Pamela Almeida)

Leica Geosystems的2D机器控制是StrøjerTegl的正确解决方案,因为需要存储粘土室内和室外

在电晕流行期间,Niels Opstrup被迫留在丹麦。尼尔斯(Niels)拥有工程师的背景,通常在他在巴西的圣保罗(Sao Paulo)自己的冒险公司工作,目前在150岁的家族拥有的砖工厂(StrøjerTegl)工作。尼尔斯(Niels)已同意处理公司的工作流程和生产的优化和文档,但他不怕跳上在将粘土分发用于存储之前的推土机上,然后才能将其用于砖的生产。

作为生产设施和工作流程的大量投资的一部分,StrøjerTegl现在正在使用配备了Leica Geosystems的2D机器控制解决方案的Caterpillar推土机


2D可以同时使用室内和室外

每一天,大约25 b卡车到达工厂ringing clay from local clay pits. The red clay used for red bricks can be stored outside, but the blue clay used for yellow bricks must be stored under a roof. The clay is stored for two weeks before it is used in brick production. Compared to 3D machine control solutions that need a clear view of the satellites, 2D machine control used together with a rotating laser and laser receivers placed on masts on the machine, can be used both indoor and outdoor.

2D解决方案易于使用,仅显示两个维度:高度和斜率,这正是这种特殊用例所需的,其中粘土被放置在斜坡上,斜率为3%。放置蓝色粘土的室内,其空间较小,并且将粘土放在坡度为12%的堆中。

- We receive clay that has a very mixed composition. You can roughly divide it into fat and lean clay, and we need to mix it in an exact blend to obtain the correct quality of our bricks. We spread the clay out in horizontal layers of 10 cm. when we need it for production, we dig down vertically to receive the right blend. In this way, the clay gets pre-mixed before we perform the final mix in the production, Niels explains.

二十二杯的机器控制 Niels Opstrup in front of the dozer with 2D machine control working under roof.

2D解决方案易于使用

- 尼尔斯解释说,当我们创建新层时,很容易设置系统。

- 我首先放置用于控制机器的激光器。然后,我输入高度和斜率的值。该解决方案存储最新的高度,我只添加10厘米。尼尔斯说,在机舱内,这很容易:尼尔斯说,您抓住激光,将推土机设置为自动模式,然后开始驾驶。

KasperDamsø最初被聘为顾问,以促进平稳的世代变化,但自2017年以来一直担任StrøjerTegl的首席执行官。卡斯珀(Kasper)和尼尔斯(Niels)在格陵兰岛的小天狼星狗雪橇巡逻队具有广阔而有趣的背景。卡斯珀(Kasper)担任国防部长的队长,教育领袖15年,并拥有心理学学位。卡斯珀甚至曾担任布兰妮·斯皮尔斯(Britney Spears)的保镖!

- We have always delivered high-quality bricks, but thanks to machine control, we now have valuable data about the location of the different layers of clay, which allows us to reduce the waste in our quality control, Kasper explains.

如今,StrøjerTegl是一家非常令人印象深刻的公司,该公司拥有砖块和大量的老式汽车。StrøjerTegl每年生产约60吨砖块,并且是一家现代而成功的公司,作为丹麦剩下的最后一家砖厂之一。

2D machine control improves the quality control of brick production Kasper Damsø, CEO uses his many talents to help Strøjer Tegl through a smooth generational change.

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