通过激光扫描革新豪华游艇建筑行业

Author:Reka Vasszi

当风充满帆时聆听，感觉到阳光的热量，在海洋航行时，风在皮肤上吹来。皇家Huisman是荷兰海事工艺和超级游艇建造者，确保所有这些都发生在最豪华的环境中。

海洋仙女Elfje是一个52.36米长的环保游艇，，，，built by皇家Huismanin the Netherlands at their Vollenhove shipyard. The luxury vessel is replete with sophisticated exterior design and engineering by Hoek Design and a graceful interior by Redman Whiteley Dixon.

From concept to completion, the yacht took four years to be designed, built and dressed. To accelerate the workflow, Royal Huisman requestedLido2D3D，一家荷兰豪华室内图纸公司，想一想一种解决方案，以加快木工的加速工作。

创新建筑过程

Lido2D3Dtransforms customer’s concepts into detailed 3D drawings to support the work of the interior builders. The company uses 3D laser scanners to map out the ships with millimetre accuracy – the resulting 3D models serve as the basis for creating detailed interior plans.

“练习，经验和工艺为我们带来了知识和完美，因此，我们使用最先进的激光扫描技术为客户提供准确的结果，”said Folkert Boermans, founder of Lido2D3D.

The carpentry work of deckhouses is a lengthy procedure that requires skilled carpenters and no mistakes are allowed. The deckhouses are made from aluminium and covered with massive teak. To speed up the workflow of preparing individual mould forms for the coverage and preparing the teak, Lido2D3D captured the ship with a LeicaScanStation P20high-definition 3D laser scanner. The team created adigital 3D modelto prepare the parts for Computer Numerical Control (CNC) manufacturing production.

With the combination of the ScanStation P20 and the LeicaFlexline TS09总站，，，，it took仅八个小时扫描both deckhouses inside and out. The point cloud was then registered and cleaned using the狮子旋风REGISTER 360 point cloud processing office software. Once the meshed model was ready, the surface model was created and could be transferred into any CAD software. Thanks to the efficiency of the Leica Geosystems solution, the full job,from the initial scanning to the surface model，，，，took only 58 hours适用于Lido2D3D专家。

Meshed model of Elfje

有一个详细的3D表面模型通过准确的测量，使皇家Huisman能够通过CNC准备所有覆盖零件，从而节省了时间并提高了最终产品的质量。

“3D激光扫描仪在游艇建筑行业中是独一无二的。重要的是要对船进行非常详细的设计，因为我们在3D中创建大多数内部图纸。我们的Leica扫描仪P20 3D激光扫描仪能够以毫米精度绘制船。扫描仪为我们提供了创建详细内部图纸的最佳基础，”said Boermans.

执行可靠的数据

Elfje曾经optimised to cruise fast并在专业层面上运作，目的是参加帆船赛。因此，Lido2D3D被要求测量嫩舱口以更换。

这项任务提出了两个挑战。首先，团队只能一次调查没有任何错误由于游艇位于安提瓜，但舱口将在荷兰生产。生产新的舱口后，它将在游艇当时航行并在当地安装的任何地方运输。因此，必须使用A的测量值准确maximum deviation of up to 2 mm。

第二个挑战是该船漂浮在水上，团队无法使用扫描仪和总站的补偿器。

为了克服挑战，团队使用了ScanStation P20与TS09总站结合使用。Lido2D3D专家在封闭位置扫描了舱口和周围的甲板后，他们重复了相同的程序，舱门在甲板上方抬起。甲板的calling和舱口的外部形状也由总站测量。为了将总站的数据与扫描仪的点云的准确性进行比较，LIDO2D3D使用纸质目标来仔细检查数据。

Analysing the smallest details

到最大化速度在Elfje中，皇家Huisman必须准备一个新的舵。双方都必须相同的叶片刀片才能达到完美的水流，因此，荷兰超级游艇建造者公司要求Lido2D3D进行分析并检查可能的偏差。

After scanning Elfje with theScanStation P40，将新刀片与理论3D模型进行了比较，使专家能够identify the slight differences在舵的左右部分之间。

Laser scanning is truly revolutionising the luxury yacht building industry by increasing quality and efficiency for a range of stakeholders. From planning to building and furnishing, laser scanning provides a reliable solution when it has to be right.