Laser Scanning Makes Quick Work of Abatement System Installation at Glass Packaging Plant

植物BL玻璃

3D技术帮助borton-lawson完全信心解决长距离植物改造。

对于任何工程公司而言,将新的减排系统挤入现有的玻璃容器制造工厂并不是一件小事。在距离您的主要办公室超过1000英里的工厂中进行该项目,并知道减排系统将被预制并从另一个位置进行,并且需要精确地安装在非常紧张的空间中,并且挑战会增加基本上


Borton-Lawson的技术经理James Kovalik总部位于宾夕法尼亚州的威尔克斯 - 巴雷(Wilkes-Barre),确切地知道如何以最有效的方式完成工作。他说:“数据越越好,Leica扫描激光扫描仪是捕获'完整图片'的最好的数据。”“我知道使用Leica ScanStation配对3D设计的3D激光扫描将允许预制零件异地并保证合适。”

快速,准确,安全的植物文档

自2013年10月以来一直使用Leica Scanstation的Kovalik经常被要求记录Borton-Lawson改造项目的现有条件。最高评价的工程公司在很大程度上依赖于现实世界中的3D AS-Builts来确定项目限制,开发系统布局并建立整体项目范围和预算。Kovalik和他的团队最初使用Leica Cyclone软件使用Leica ScanStation C10,最近在其技术库中添加了Leica Scanstation P40。Kovalik解释说:“激光扫描是快速,准确且全面的,Leica Geosystems在设备和数据质量方面的声誉以及捕获的范围使我们对我们的工作充满信心。”“我们的许多项目都是如此复杂,以至于实际上没有其他方法来收集我们需要的数据。”

Borton-Lawson’s reputation for excellence, accuracy and speed is a primary reason it receives so much repeat business from its clients, even those located some distance away.

玻璃包装工厂项目,获得ccurate measurements was especially daunting. The tie-in points at the existing exhaust duct were difficult to access and were at temperatures over 600 degrees F. Additionally, the glass furnace stacks, or chimneys, were guyed to locations on the ground that interfered with the new abatement system layout.

Kovalik说:“ Leica扫描仪使我们能够快速,准确和安全地获得搭配点的测量结果,并将其与现场的其余部分结合在一起。”“激光扫描仪甚至准确地捡起了家伙的位置,这使我们能够设计临时支撑,因此不必打断构造。”

植物BL玻璃

完美的安装

在三天之内,科瓦利克(Kovalik)捕获了整个安装站点,并带有雷卡扫描仪C10,并将数据返回到鲍顿律森(Borton-Lawson)的威尔克斯 - 巴里(Wilkes-Barre)办公室。该团队使用Leica Cyclone软件快速轻松地注册点云,然后将数据传输到公司的工厂设计软件进行建模和工程设计。设计和实际现场条件之间的所有冲突检测均在点云和模型中完成,而无需返回工作岗位。

“Without laser scanning, we would have to visit the plant to gather additional data as the layout was refined,” said Kovalik. “The volume of data we collected through laser scanning eliminated at least two additional return trips to the project site, saving approximately $20,000 on our costs for the project.”

The resulting 2D and 3D bidding and construction documents enabled the abatement system to be prefabricated for a precise fit and installed on the foundations as designed. “We were able to apply our experience, skill and technology to achieve a successful outcome on this complex project,” Kovalik said. “The accurate 3D as-builts acquired with laser scanning were invaluable.”

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