用现实捕获革命智能工厂亚博ag真人规律

Author:Renata BarradasGutiérrez

Productivity and sustainability – these are the forces driving the need forconnectivityandintegration of technologieswithin the manufacturing processes. This integration, known as theSmart Factory，，，，drivesautomated and connected factories, increasing productivity and value across all the supply network。

在autonomous connected ecosystems，，，，数据无缝连接，，，，converging the physical and digital worlds, and building intelligence into all processes. Autonomous connected factories, or Smart Factories, learn and adapt quickly to changing conditions in real time，追求优化设计的完美质量，，，，requiring fewer inputs and producing zero waste.

Digital copies of the physical world are one of the key elements of a Smart Factory. To manage and monitor physical processes in an autonomous decentralised way,numerous technologies need to be orchestrated within copies of the physical world。

镜像自动化的物理世界

Elettric80，，，，a leading company specialised in the implementation of flexible and modular integrated automation solutions for high-volume consumer products manufacturers, uses3D现亚博ag真人规律实捕获以设计现代自动化仓库。这家意大利公司的安装超过2,000 automatic systems all around the world，，，，earning worldwide recognition as one of the market leaders in集成的自动化解决方案。

“The use of the 3D laser scanning is becoming a standard in all our installations. With the digitalisation of the environment, we are able to develop and ‘virtually deploy’ our systems, so we can anticipate problems that may arise from the integration within the existing environment,”Elettric80总经理Vittorio Cavirani说。

设计和build effective and safe factoriesdesigned according to the manufacturer’s application needs, Elettric80 experts设计前的每种工厂数字化和发展。使用Leica Geosystems的激光扫描仪和整个电台的组合，专家可以生产各种可交付成果，包括2D layouts, 3D meshesand models to:

• 植物布局验证。
• 根据可用空间设计和优化自动引导车辆（AGV）的轨迹和安全区域，并防止车辆碰撞。
• 放置机器人工作栏，以尊重环境的实际清除。
• 自动提取操作点（自动驾驶汽车执行任务的点，例如托盘拾取和下降）。
• Perform a ‘virtual deployment’ by moving vehicles within the digital models.
• 完整的地面质量检查。

“The design of modern automated warehouses is a complex task that requires detailed and accurate models of industrial buildings. The common approach to update existing 2D floor plans is to perform surveys based on sparse measures, taken by hand-held instruments, such as laser distance meters, or total stations. Although these instruments provide very accurate point-to-point measures, the amount of data that can be acquired may not be sufficient, resulting in high costs and delays,”Elettric80的研发项目负责人Mikhail Giorgini说。“Therefore, Elettric80 decided toapply 3D terrestrial laser scanning technology to overcome the limitations传统调查。由于这个工作流程，该工厂的真正部署变成了一个直接且低风险的阶段。”

The basis for automation

Automated warehouses include AGVs that move along predefined paths, as well as fixed robot workcells. To automate palletizing robots, a wide range of Laser Guided Vehicles, high-speed robotic stretch wrappers, pallet control systems, robotic labellers, wrapping and labelling systems among other, designers need to have a full understanding of the built environment and work on actionable models that mirror reality.

“我们采用了一个新颖的工作流程，用于设计自动仓库，通过执行一项来改善传统开发过程3D surveythat combines陆地激光扫描仪and a总站。然后提取高层的信息environment, exploiting innovative algorithms for large-scale point cloud processing,”said Giorgini.

Elet亚博ag真人规律tric80使用的现实捕获解决方案包括：

• Leica Nova TS60总站
• Leica Scanstation P30high-definition 3D laser scanner
• Leica RTC3603D laser scanner
• Leica BLK360成像激光扫描仪
• Leica Cyclone REGISTERpoint cloud registration software

The RTC360 and P30 ScanStation are used forlarge-scale 3D surveys与TS60总站结合控制点测量。BLK360用于初步调查。该团队注册在旋风寄存器中扫描数据，并将数据重新介绍到Elettric80的专有软件中。

由于需要大规模处理数据，因此意大利公司选择了Leica Geosystemshigh precision，，，，reliabilityandworldwide support offered。“Leica Geosystemsprovides a最先进的解决方案- both in terms of precision and reliability - when it comes to data acquisition. When we had some problems,we have always been assistedand we always have been able to get the job done, even in challenging scenarios,”said Fabio Oleari, R&D team leader at Elettric80.

A shared belief – empowering an autonomous future

塑造城市和生产生态系统变得越来越连接和自主是六角形和elettric80都在实现的目标。亚搏苹果app

Having acomplete 3D modelof a warehouse has helped Elettric80 to通过优化设计提高运营效率，，，，production routes, management of maintenance and positioning of machines. Byintegrating reality capture into its processes，，，，experts know what is there without accessing the site, opening a竞争优势。

“我们将继续投资3D调查解决方案进一步reduce the deployment time of our custom solutions，”Elettric80的研发经理Domenico Di Terlizzi说。“该项目的好处是破坏性的，并彻底改变了Elettric80满足客户需求的方式。”