Integration is the key to success in mining

Case Study

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亚搏苹果app六边形开采customer, Pena Colorada, is one of the largest iron ore operations in Mexico. Located in the state of Colima, Pena Colorada's operations consist of an open pit mine in Minatitlán and a pellet plant in the port city of Manzanillo.

Despite a production capacity of 4.1 million tonnes per annum of concentrate per year, Peña Colorada faces declining ore grades. In response, the company had to expand production even further. This expansion created challenges that were overcome by the adoption and application of new technology and improvements in geomodelling, mine planning, and mine operations.

The successful implementation of these technologies paid for itself many times over, and has led to significant improvements in production and performance, while lowering the operating costs and reducing the variance between planning and execution.


Putting good in to get good out

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The first step was to increase the confidence and reliability of the resource model. The Peña Colorada deposit comprises three main geologic structures affected by a moderate fault system. These three structures control the geology in terms of minable material characteristics.

矿产资源模型分为两个阶段:

  1. Construction of the geological model
  2. 属性的数值建模

Construction of the geological model involves three steps:

  1. 钻探运动的处理
  2. Accounting for the minimum scale of geological interpretation
  3. Construction of surrounding solids.

钻探运动是通过六角矿山的矿山计划套件(MineSight)处理的;亚搏苹果app具体而言,其钻孔经理Minesight Torque及其3D Visualer,Minesight 3d。

使用地雷隐式建模器(MSIM)将地质信封构建为几何固体,以准确表征地质接触。此后,MSIM被地质学所取代,地质学通过对表面和固体进行测序来创建气密地质模型来利用隐式建模的力量。属性的数值建模包括通过局部普通kriging对等级的估计。

一旦完成模型完成,使用Meatight Economic Planner(MSEP)评估了新的优化研究,并使用了新的生产计划,并使用了METESIGHT计划优化器(MSSO),从而改善了矿山计划的许多方面。例如,MSSO用于评估和优化转储排放计划。


From plan to reality

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优化的结果产生了一项计划,在早期时期所需的剥离和较短的垃圾场的结合,该计划在时间表的寿命中平衡了卡车小时,并减少了所需的卡车数量。这项优化研究的估计收益约为项目价值3500万美元。

Likewise, MSSO was used to evaluate the expansion project and the acquisition of bigger shovels (P&H 4100 XPC) and bigger trucks, (CAT 789C & 793F).

PeñaColorada矿山计划负责人Jose Villa说:“矿山的扩建计划耗资数百万美元,甚至数十亿美元。”“在MSSO上进行投资很容易证明是合理的,因为它可以指导重要的资本投资决策,并且其成本低于非公路运输卡车的轮胎。”

Additionally, new geotechnical studies were prepared, which provided new guidelines for pit slope design. New technology was implemented to monitor ground movement and slope stability.

Pena Colorada实施了Hexagon Mi亚搏苹果appning的车队管理系统(FMS),以监视操作并确保计划执行和合规性。这使公司能够在矿山计划中预测的项目中捕获该项目的价值。

"However, there is always a variance between plan and reality," said Villa. "This has been significantly reduced with the adoption of best-in-class mine planning software and fleet management system."

在FMS实施之前,必须由测量师固定设计的生产钻头的Blasthole项圈。然而,在雨季,天气会延迟测量师,因此延迟了训练,这损害了产量。实施FMS之后,计划/设计的蓝晶石将以数字方式转移到配备高精度指南的钻头上,以确保准确的Blasthole位置,因此不再需要验证师将领域的项圈放在现场中。现在生产保持正轨。

"Hexagon Mining's mine planning software and fleet management system has narrowed the gap between what is and what should be," said Villa. "It has helped to unlock and realise significant project value."

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